SOME OF THE MAJOR AND MEGA ENGINEERING & CONSTRUCTION PROJECTS OF NATIONAL IMPORTANCE WITH WHICH P. K. JOY AND HIS TEAM WERE ASSOCIATED, EITHER AS PROJECT MANAGEMENT CONSULTANTS, OR AS IMPLEMENTING PARTNERS. MAJOR MANUFACTURING FACILITIES' MECHANICAL MAINTENANCE IS ALSO INCLUDED.
I. AS CONSULTANTS, EITHER FOR THE OWNERS OR FOR THE FIRST LEVEL CONTRACTORS (Only high value orders individually worth more than rupees ten million are listed here).
For Mitsubishi Heavy Industries Ltd. Japan
Supervision and control of the setting up of Saudi Arabia’s Qurayya Power Project Phase II, a mega project.
For Foster Wheeler-SNC, Canada.
Quality control and work supervision for construction of a power plant project in Bangladesh .
For Technoprome Export (Russia) Agreement copy available.
Total project management consulting services for their housing colony at Mithon in Bihar (India).
For A .K. Valves, Madras
Total Project management consultancy for their industrial valves factory in Tamil Nadu. ------------------------------------------------------------------------------------ II. AS FABRICATOR AND MANUFACTURER OF MECHANICAL EQUIPMENT AND SPECIAL STEEL STRUCTURES (FOR CEMENT PLANTS, THERMAL AND NUCLEAR POWER PLANTS, STEEL PLANTS, PRESSURE VESSELS, PRESSURE PIPING, METERIAL HANDLING, ETC. (ONLY ORDERS INDIVIDUALLY WORTH MORE THAN RUPEES ONE MILLION ARE LISTED HERE)
For Nuclear Power Corporation of India, Limited , Mumbai,
Fabrication and machining of Carbon Steel and Stainless Steel components for Nuclear Power Plants. Category: Top category with unlimited monetary value.
For Mazagon Dock Limited, Bombay,
Fabrication and Sea-fastening of Jacket and Piles of NLM2 Oil Well Platform, off-shore Bombay..
For Mazagon Dock Limited, Bombay,
-ditto- for NLM 9
For Bharat Heavy Electricals Ltd.,
Fabrication ofpressure vesselsof diameters ranging from 1000 mm to 2200 mm in wall thickness of 8 mm to 20 mm with a design pressure of 16 Kg/Cm2, in carbon steel SA 515 Gr.70.
For Bharat Heavy Electricals Ltd.,
Piping fabrication of thousands of tonnes conforming to exacting inspection requirements.
For Nuclear Power Corporation of India Ltd.,
Fabrication and supply of dump tank Sodium vapour trap and degassing chamber.
For Nuclear Power Corporation of India Ltd.,
Preparation of drawings/procedures, procurements of materials, manufacture, inspection, testing , packing, supply, safe delivery and guarantee of spent fuel storage trays
For Nuclear Power Corporation of India Ltd.,
Fabrication, inspection, testing, free and safe delivery of the items to stores units(DPS) KARP Kalpakkam and installation of shielding block assembly and support structures.
For WMI Cranes Ltd., Madras,
Manufacture of components for 2 Spreaders of 20,000 TPH capacity for Neyveli Lignite Corporation’s 2ndMine,
Highly critical structural steel work for the Spreaders of Neyvelli Liginte corporation’s of 2ndmine
Many other critical fabrication of cranes.
For MANN GHH, Nurnberg, Germany,
Manufacture and supply of highly critical dynamically loaded steel structures fabricated out of high tensile steel plate (500 Tones).for Neyvelli Lignite Corporation’s spreaders for 2ndmine.
For O&K Orenstein & Koppel (India Ltd), Madras
Manufacture and supply of bridge reclaimer steel structures for Prism Cements Ltd.
For O&K Orenstein & Koppel (India Ltd), Madras,
Manufacture and supply of stacker boom for coal and lime stone stackers for Gujarat Ambujas Cement Ltd,’s Himambuja Cement Proejct.
Manufacture and supply of steel auxiliary structures for 6000 TPH rail-mounted stacker for Neyvelli Lignite Corporation.
Manufacture and supply of steel structure for circular blending system for Tata’s Coal Washeries at Bhelatand.
For The KCP Ltd, Madras,
Fabrication of cement plant equipment
For Hackbridge-Hewittic And Easun Ltd.,
Fabrication and supply of transformer tanks.
III. PROJECT IMPLEMENTATIONS WHICH JOY AND HIS TEAM DID FOR REFINERIES, POWER PLANTS, STEEL PLANTS, PIPE LINES, CEMENT PLANTS, FERTILIZER PLANTS, OFFSHORE OILWELL PLATFORMS, RAILWAY BRIDGES, ETC., INVOLVING DETAILED ENGINEERING, FABRICATION, WELDING, SUPPLY, ERECTION, REFRACTORY LINING, INSTRUMENTATION, PAINTING, THERMAL INSULATION, ETC., TESTING AND COMMISSIONING OF PLANTS AND INSTALLATIONS.
For Cochin Refineries Limited, Kerala,
Annual rate contracts for mechanical works for refineries.Category ‘A’ for non-IBR works and category ‘B’ for IBR works.
For Public Works Department, Tamil Nadu,
Class-1 contracts. Value above Rs. 2.5 million, with no upper limit.
For Steel Authority of India Ltd, Rourkela,
Structural fabrication, erection and modifications. Class A above Rs. 5 million with no upper limit
For Western Coalfields Ltd, Nagpur,
Structural works in Category-B with monitory limit of Rs. 100 million (10 Crores)
For Engineers India Ltd, New Delhi,
Refractories contractor for all kinds of refractory and castables works.
For Numaligarh Refinery Ltd., Guwuhati, Assam,
Supply, fabrication, erection and testing of complete Fired Heater for Delayed Crocker Unit for Numaligarh Refinery. Value Rs. 71.5 million., which was later on enlarged to Rs. 73.6 million.
Fabrication of Carbon Steel, Stainless Steel and Alloy Steel Piping, both IBR and non-IBR.
For Kerala State Drugs and Pharmaceuticals Ltd, Alleppey, Kerala,
Supply, Fabrication /manufacture, Erection and Commissioning of complete Piping and Equipment, including Glass-lined Vessels and On-line instrument for Vitamin A Plant.
ForMannesmann Demag, Germany,
Structural Steel supply, Fabrication and Erection of Steel Structures and wide span Crane Girders for Slab Casting Plant of Steel Melting Shop No.2 or Rourkela Steel Plant -- Tonnage 10400 Tons. Value Rs. 239.80 million. Monthly achievement of 1200 Tons
For Hindustan Petroleum Corporation Ltd. Bombay,
Mechanical works comprising Piping and Equipment erection for LPG import facilities at Managalore.
For Madras Refineries Ltd. (Chennai Petroleum Corpn Ltd.) Tamil Nadu,
Supply, Fabrication and Erection of Crude Heater and Air Pre-Heater System for Cauvery Basim Refinery at Panamgudi, Tamil Nadu, India.
For Visakhapatnam Steel Plant (Rashtriya Ispat Nigam Ltd), Visakhapatnam,
Fabrication, Erection, Testing and Commissioning of Sinter Plant. The work consisted of the following: a. IDPL pipeline works (water, oil, gas compressed air and service air) 1,119 T b. Oxygen gas line 300 T c. IBR Pipeline(Steam line) 440 T d. ODPL Structuring 1,071 T e. ODPL Pipelines (Gas Lines 1,180 T f. Process Equipment 17,912 T g. Utility Equipment 161 T h. Auxiliary Equipment 163 T i. Hoisting Equipment 3 T j. Thermal Insulation 5,882 T k. Cold Insulation 505 M3 l. M.S Ducting 629 T m. G.I Ducting 80 T n. Refractory works 200 T
For Damodar Valley Corporation, Culcatta,
Materials management and erection and commissioning of 2 units of 210 MW Power Generating Plants of Bokaro ‘B’ Thermal Power Station. Tonnage 14500 Tons. Value Rs. 125 million. The work consisted of Boilers and all Pressure Parts, Piping, Coal Mills, Coal Feeders, I.D Fans, FD Fans, PA Fans, Soot Blowers, Steam and Water Valves, Safety Valves, Flues, Ducts, Dampers, Air Heaters, Oil Firing System, Electrolytic Precipitators, Refractory lining , Painting and Thermal Insulation, etc., and Commissioning and Stabilization of Power Generation..
For Indian Oil Corporation Ltd.,
Supply, Fabrication and Erection of ‘On Site Heaters’ for Barauni Refinery’s reformer plant.
Supply , Fabrication and Erection of Fired Heaters for Digboi Refinery’s reformer plant.
Erection of Equipment/Machinery: Fabrication, Erection, Testing and commissioning of above-ground piping and connected Civil Engineering works for Digboi Refinery modernisation project.
Supply, Fabrication and Erection of Crude and Vacuum Heaters and connected Air Pre-Heat System. Value Rs. 8.46 million.
For Engineers India Ltd, Bharuch, Gujrat,
Erection, Testing and Commissioning of Syn. Nitrogen and Carbon dioxide gas centrifugal compressors, Steam Turbine Drivers, Auxiliaries and Piping for Gujarat National Fertilizer Corporation Plant at Bharuch.
For Bharat Heavy Plate & Vessels Ltd , Visakhapatnam,
Unloading, Stacking, Handling, Site Fabrication, Erection, Testing and Commissioning of 2 units of 120 TPH Boilers for Gas Authority of India Ltd, At Pata, U.P in India.
For Bharat Heavy Electrical Ltd., Nagpur,
Transportation at site, Erection, Testing, and Commissioning, Application of Thermal Insulation and Final Painting of 1x227.6 TPH Heat Recovery Steam Generator, including Piping, Pressure Parts boxes/modules, Power Cycle Piping, Gas to Gas Heater and its Auxiliaries ,Steam Turbine Generator, Auxiliary-mounted Surface Condenser, and Control & Instrumentation/ Electrical Equipment etc. at Tata Electric Companies, Trombay, Cehmbur, Bombay, India.
For Bharat Heavy Electrical Ltd., Madras,
Handling & Transportation at site, Assembly, Erection, Testing and Commissioning and final Painting of Turbo Generator set with associated Auxiliaries and Piping for the first unit of 3 x 210 MW units at North Madras Thermal Power Plant Project Tamil Nadu, India.
Handling and Transportation at site, Assembly, Erection, Testing & Commissioning of Pressure Parts, Non-Pressure Parts, Structures, Galleries, Air Pre-Heaters, Boiler Integral Piping, Ducts, etc., for the sixth unit of 6 x 120 MW Thermal Captive Power Plant of NALCO, at Angul, Orissa, India.
Handling and transportation at site, pre-assembly, erection, testing and commissioning and handing over of high pressure, low pressure, gas and oil system piping together with valves including flow nozzles, control valves, hangers supports, fittings complete with all accessories for the fifth (V) unit of 5 x 330T/Hr boilers for Captive Thermal Power Plant of Visahakapatnam Steel Plant, Vishakapatnam.
Fabrication of Boiler high pressure piping and erection of Boilers and critical piping in power stations all over India, to high quality standards.
Handling and transportation at site, pre-assembly, erection, testing and commissioning of high pressure, low pressure gas and oil system piping together with valves including flow nozzles, control valves, hangers supports, fittings complete with all accessories for the fourth (IV) unit of 5 x 330T/Hr boilers for Captive Thermal Power Plant at Vishakapatnam Steel Plant.
Testimonial for successfully doing the work of erection, testing & commissioning of 110 MW Hydro-Turbine and Generator set along with Disc Valve controls, Pipe lines and associated Auxiliaries of Unit IV at Srisailam Power House for Andhra Pradesh State Electricity Board.
For Bharat Heavy Electrical Ltd., Tiruchirappally,
Handling and transportation at site, pre assembly, erection, testing and commissioning of low pressure and gas system piping together with valves, hangers and supports, fittings, complete with all accessories for the first three units of 5 x 330 T/Hr boilers for Captive Thermal Power Plant at Visakhapatnam Steel Plant.
Handling and transportation at site pre-assembly, erection, testing and commissioning of structures, galleries, pressure parts, non-pressure parts, rotating equipment, electrolytic precipitator, application of refractory and insulation and final painting for units IV &V at Captive Thermal Power Plant of Visakhaptnam Steel Project. Capacity 330 T/Hr for each unit
For Bharat Heavy Electrical Ltd., Kolkata,
Testimonial for good work of piping, complete erection of 2 boilers including high and low pressure piping, complete erection of 2 turbo generator sets including auxiliaries and complete piping, for Barouni and Patratu Power station in Bihar, India.
Erection, Testing & commissioning of Turbine, Generator, Excitation System, Integral Piping and Rotating Auxiliaries for 1 x 210 MW unit at Bokaro ‘B’ Thermal Power Station in Bihar.
For Bharat Heavy Electrical Ltd., Hydrabad,
Erection, Testing and Commissioning of Motor Driven Air Compressor set with all Auxiliaries, Piping, Electrical works and Instrumentation at Rourkela.
Erection , Testing and Commissioning work of Blower made by. G.H.H Germany, and Drive Turbine made by BHEL, both with Auxiliaries & Piping at Tata Iron and Steel Company, Jamshedpur.
For India Railway Construction Company Ltd., Madras,
Fabrication and erection of structural steel Girders for Railway Bridges for overhead railline in Madras.
For India Railway Construction Company Ltd., Kahalgon Super Thermal Power Project,
Fabrication of structural steel girders for Railway Bridge inside the power station.
For Babcock&Wilcox of India Ltd., Calcutta,
Erection and commissioning of one 5 field Waste Gas Electrolytic Precipitator and one Dedusting Electrolytic Precipitator at Roiurkala Steel Plant.
Erection of One 210 MW Boiler for Bokaro ‘B” Power Project of Damodar Valley Corporation.
Erection of critical station piping for 210 MW Power Generating Unit at Korba West Thermal Power Station in M.P, India.
Erection of pressure parts and station piping for 2 units of 210 MW Power Generating Units at Korba West Power Station in MP, India
Erection of 2 x 62.5 MW Power Generating Units at Titaghur Generating Station of CESC Ltd., Calcutta.
Erected of one 20,000 Kg/hr., Evaporation Oil Fired Boiler in the refinery of Hindustan Petroleum Corporation at Bombay.
For Bridge & Roof Co. (India) Ltd.,
Erection of structural steel works for Power House and Bunker Bay in Bocaro ‘B’ Thermal Power Station of Damodar Valley Corporation.
For The Fertilizer Corporation India Ltd.,Ramagundam, Andra Pradesh,
Fabrication and erection done for Ramagundam Fertilizer Project.
For Engineering Construction Corporation Ltd. (L&T).,
Pressure parts erection for 500MW Power Generating Unit No. 5 of Tata Electric Co., at Trombay, for The Tata Hydro-Electric Power supply Co. Ltd., Bombay,
For Lloyds Steel Industries Ltd.,
Piping and equipment – receipt, storage, handling, fabrication, erection, testing, flushing, cleaning and commissioning for Kerosene Recovery Unit(KRU) project at Oil &Natural Gas Commission(ONGC)’s Hazira Gas Processing Complex.
Fabrication, erection, testing and commissioning of 2 Nos Fired Heaters for KRU of ONGC’s Hazira Complex.
For Desein Private Ltd (Power Engineers),
Complete handling, transporting, stacking, site fabrication, assembly, erection, testing and commissioning of Boilers, Turbo-Generators, Piping and all related Auxiliaries, Fittings, etc., for 3 x 66 MW Captive Power Plant of Bokaro Steel Project
For Triveni Structurals Ltd.,
Unloading, shifting, erection, alignment, welding and testing for Naptha Stabilizer Column (3 pieces) for Cauvery Project of Madras Refineries Ltd.
For Rajashree Cement (Aditya Birla Group company),
Sturctural Steel Fabrication and Erection for Cement Plant at Gulbarga
IV. REPAIRS, MAINTENANCE AND TURNAROUNDS, REFURBISHING AND LIFE EXTENSION SERVICES FOR OIL REFINERIES, STEEL PLANTS, CEMENT PLANTS, POWER PLANTS, FERTILIZER PLANTS, PAPER MILLS, OTHER INDUSTRIAL PROCESSING PLANTS AND FACILITIES AND INFRASTRUCTURAL INSTALLATIONS. Above Rs.100,000/=each
For Numaligarh Refinery Limited,
Piping connection to OWS Network.
Scaffolding for Utility
ZNO Catalyst replacement
Providing safety hand railing at NRMT.
Epoxy Lining in Vessels & Tanks for SRU during ATA ’03
Annual Rate Contract for maintenance of Rotary equipment to be undertaken in NRL’s workshop.
Off-spec. BFW piping repair & structural jobs.
MT Shift catalyist Loading & Unloading in H2U.
Mechanical Maintenance contract for various units and offsites of NRL for two years and six months.
Leak detection, boxing up and hydro testing of 8”.6 roof drain pipe of tank.
Off-spec. LPG line in CDU, VDU, Horton Spare Area.
Modification works during Shutdown.
Modification of 4” CS Heavy Schedule CHPS water line in HCU.
Modification of coker naphta diversion line DCU.
Repairing of supports and re-alignment of dislocated 28” flair line outside the battery limit of HCU.
Modification of Anchor Chair and Base Frame of Vessel of Hydrogen Plant.
Repairing of Surge Drum for H2 Unit
For Madras Refineries Ltd. (CPCL), Tamil Nadu,
Fabrication and Replacement of Secondary Cyclone for FCCU Regenerator.
Fabrication of Dished End for Primary Cation Vessel.
Fabrication and Erection of Dished End for Secondary Cation Vessel.
Overhauling of CO Boiler and Fabrication and Installation of Catalyst Pipeline.
Overhauling of Equipment for CO Boiler and FCCU Catalyst Line fabrication and erection.
For Visakhapatnam Steel Plant, (Rastriya Ispat Nigam Ltd) ,
Modification for Conveyors, Fans and Screen.
Maintenance of Structures in Sinter Plant
Annual Overhauling of CDCP Boiler.
Capital Repair of Boilers of Captive Thermal Power Plant
Maintenance and Upkeep of Conveyor Galleries in Raw Material Storage Plant.
Internal and External Cleaning of Boiler and Repair to Pressure Parts.
Annual maintenance at CDCP-Boiler
Internal and External Cleaning of Boiler .
Revisioning of H.P Valves, Boiler Tube Welding and Structural Repair of Boiler.
Repair of Aspirator Pipes, Ducts & Corroded Fan Casings in various shops.
Overhauling of Boiler
Repairing of Equipment and Technological Structures in Sinter Plant.
For Bharat Heavy Electrical Ltd., Calcutta,
Renovation and rehabilitation of 60 TPH (BHEL) Boilers at Hindustan Fertilizer Corporation Ltd, Barauni..
For Bharat Heavy Electrials Ltd.,Tiruchirappally,
Rectification work such as bend removal and hot-correction of Pressure Parts and Boiler Components.
For National Thermal Power Corporation Ltd., Korba, MP,
Shutdown Repairs to Power Generating Plant
(Full particulars available on request for any genuine purpose)